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RAIL FLEX Patented WILD wheel failure detection  technology -  most compact maintenance free WILD solution  - only from RailTek Systems

RailTek Technology

Advantage 

Why do cost metrics matter?  Lower cost per railroad sensor nodes  allow for more frequent sensor node installations across railroad network, drastically mitigating undetected wheel failure risks. RailTek Systems RT3000  WILD with its one of a kind small footprint and low  cost makes this possible  

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SEE WHAT THE RAILFLEX SYSTEM CAN DO FOR YOUR RAIL DIAGNOSTICS

RailTek solutions enable our customers to collect vital rail wheel set data to optimize maintenance strategies to a higher level. Our unique cost-effective solution will improve your rolling stock life cycle and optimize maintenance. Whether you are a rail operator or  focused on  big data analytics “as-a-service” delivery approach, we have a solution that benefits all kinds of rolling stock maintenance operations.

WILD Wheel failure detection
WILD Wheel failure detection

Cost Analysis

Cost Analysis

Cost

Accuracy

Accuracy

Environmental Factors

Environmental Factors

Railtek Systems

Cost-Effective
Low maintenance required

High

$

WILD
Strain gauge sensors

$$$$$

Low

  • Temperature related track tensile stresses cause strain gauge sensor inaccuracies

  • High maintenance and complex calibration procedures. Strain sensors have what are known as blind zones, which cause under or no reporting of wheel impacts.

$$$$$

Poor

On Board
Vibration Sensor 
Systems

  • On board vibration systems are susceptible to many false triggers caused by wheel rail track interaction factors such as rail track infrastructure, rail switches, rail joints, bogie to car coupling noise, brake inertia, acceleration inertia and many more

  • Due to above factors alone, on board vibration systems are not suitable for wheel impact measurements and the many potential sources of false alarms will render the data useless

  •  High cost per node - each wheel requires a sensor node. Poor results.

  • Limited capabilities without the use of active power sources

Medium

Optical
Cameras
Lasers

$$$$$$$

  • Optical sensors susceptible to environmental factors such as snow, dust, fog, rain, poor light conditions.

  • Requires high software maintenance due to the requirements of high speed camera and computing infrastructure components in remote areas

  • Not able to measure wheel impacts

  • Extremely expensive - customer can usually only afford a single super site

  • Very expensive maintenance

High

  • Fragility many moving parts

  • Ultrasonic sensors needs constant lubrication

  • Very slow measurement speeds

  • High maintenance 

Ultrasonics

$$$$$$$$$$

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